Production
Bills of material, job cards and real yield, so the cost of a finished item is measured and not assumed.
- 3levels of BOM supported by default
- 1job card per batch or shift
- 0manual consumption entries
The rooms on this floor.
- R-01
Bill of material
Multi level, with wastage percentage and alternate material per line.
- R-02
Work orders
Raised against a sales order or a stock plan, with the material gap shown up front.
- R-03
Job cards
Issue, output, rejection and rework captured at the machine or stage.
- R-04
Work in progress
Live WIP quantity and value by stage, posted to the ledger each day.
- R-05
Scrap and yield
Yield per batch against the standard, with regrind returned to stock.
- R-06
Routing and stages
Stage sequence, machine, cycle time and manpower per operation.
- R-07
Job work out
Material sent to a subcontractor, tracked with its challan until it returns.
- R-08
Batch output
Finished batch numbers created at output and carried to despatch.
How the Shop Floor works.
A job card issues material out of stores, records output and scrap, and posts the work in progress value. The shop floor stops being a gap in the books between raw material and finished goods.
- Bill of material
- Work orders
- Job cards
- Work in progress
| Material | Required | Issued | Gap |
|---|---|---|---|
| HDPE blow grade | 984 kg | 944 kg | -40 kg |
| Masterbatch blue | 12 kg | 12 kg | 0 |
| Cap 63 mm | 1,200 | 1,200 | 0 |
What it tells you here.
Written in plain sentences, with the numbers behind each one a click away.
- 01
Yield on machine 3 has fallen 4.1% over six batches. Check the mould or the material lot.
- 02
PO-118 is short 40 kg of resin for job card JC-314.
- 03
Running order 2284 before 2290 saves 2 mould changeovers.
What arrives, and what leaves.
No floor works alone. These are the records that pass through the slab, with nobody retyping them.
Who works here.
Each role gets its own screens and its own permissions. Access is set per floor and per action.
Production planner
Work orders, sequence and material gap.
Shift supervisor
Job cards, output, rejects and downtime.
Quality inspector
Stage inspection, hold and release.
Costing
Standard against actual cost per batch.